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FR4 / G10 epoxy glass fiber insulation sheet: how to choose

Electrical insulation, heat resistance and mechanical strength for power equipment, switchboards and electronics fixtures.

These sheets are made by laminating glass fiber cloth with epoxy resin under high temperature and pressure, in FR4 / G10 grades. They offer good electrical insulation (volume resistivity ≥10¹² Ω·cm), heat resistance (continuous use 110–150 °C depending on grade), high mechanical strength and low water absorption, and are common for insulating barriers in power equipment, electronics process fixtures and switchboard base plates. We offer many thicknesses and custom cutting.

What is FR4 / G10?

Epoxy glass fiber sheet (also called FR4 sheet or G10 sheet) is a thermoset composite made by impregnating continuous glass fiber cloth with epoxy resin, then laminating and curing it under heat and pressure. NEMA LI 1 classifies these laminates by flame retardance and temperature performance: FR4 is the common flame-retardant grade (FR = flame retardant), FR5 is flame retardant with a higher temperature rating, and G10 is the basic grade without flame retardant. FR4 and G10 look alike and are both green, but FR4 is self-extinguishing.

NEMA grade comparison

GradeColorContinuous temperatureFlame retardanceKey propertiesCommon uses
G10Green110–120 °C—Good insulation, high mechanical strength, low water absorptionFixture base plates, insulating barriers, structural supports
FR4Green / yellow / black140–150 °CSelf-extinguishing (FR4 grade)Self-extinguishing, good insulation, high strengthPCB substrates, switchboard insulation, equipment barriers
FR5Yellow160–170 °CSelf-extinguishing (FR5 grade)High temperature, high strengthHigh-temperature insulation, reflow fixtures
FR4 (ESD)Black120–130 °C—Antistatic (surface resistance 10⁶–10⁸ Ω)Semiconductor fixtures, ESD-sensitive areas

Technical data (typical)

ParameterTypical value
MaterialEpoxy resin + glass fiber cloth, laminated under heat and pressure
ColorGreen (G10 / FR4 standard)
Thickness0.2–100 mm (custom)
Volume resistivity≥ 10¹² Ω·cm
Surface resistance≥ 10¹¹ Ω
Dielectric strength≥ 14.2 kV/mm (perpendicular to laminations)
Flexural strength≥ 340 MPa
Water absorption≤ 0.1% (24 h immersion)
Continuous use temperature110–150 °C (by grade)
Flame retardanceSelf-extinguishing (FR4 grade)

Tip: for semiconductor or electronics assembly areas, check whether you need the antistatic version (FR4-ESD, black). For general insulation, standard green G10 or FR4 is enough. For sheets thicker than 50 mm, please confirm lead time in advance.

Applications

ApplicationDescriptionSuggested grade
Switchboard / switch box barriersElectrical isolation between busbars against short circuits and arcingFR4 (self-extinguishing)
Electronics fixture base platesBase plates for SMT, assembly or test fixtures; dimensionally stable and insulatingG10 or FR4
Motor / transformer insulating spacersInsulation between coils or at winding ends; heat and stress resistantFR4, or FR5 for high temperature
Semiconductor process fixturesESD-sensitive areas needing insulation and static dissipationFR4 (ESD), black
Structural supports / spacersLight, strong parts replacing metal and avoiding conductionG10

Selection summary

FactorConsideration
Flame retardanceInside electrical equipment and switchboards, choose FR4 or higher (self-extinguishing); G10 for non-electrical uses
TemperatureGeneral use G10 (120 °C) or FR4 (150 °C); high-temperature processes FR5 (170 °C)
AntistaticSemiconductor / electronics assembly ESD areas: black FR4 (ESD), 10⁶–10⁸ Ω
Thickness and size0.2–100 mm, custom cut to drawing
MachiningCan be drilled, milled and CNC machined; cutting creates glass fiber dust, so use protection

Request a quote

Tell us the grade, thickness, size and quantity, and we will reply with price and lead time. For custom sizes or special thicknesses, send a drawing or dimensions and we can suggest a suitable grade and machining. Request a quote →

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