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PLEXUS MA310 and AO420 two-part MMA structural adhesive

Two-part methacrylate (MMA) structural adhesives made in the USA. They bond metals, plastics and composites with almost no surface preparation, cure at room temperature, and work from −50 to 121 °C. MA310 (400 mL) is for small and medium structural parts; AO420 (380 mL) is for large composite structures.

MA310 and AO420 compared

ItemMA310AO420
BaseMethacrylate (MMA), two-partMethacrylate (MMA), two-part
Pack400 mL380 mL
ColourOff-white—
Mix ratio10:1—
Temperature range−50 °C to 121 °C—
CureRoom temperatureRoom temperature
Surface preparationAlmost none (for most metals and plastics)Almost none
Main usesSmall and medium structural parts, car body parts, mechanical bondingLarge composite structures: ship hulls, wind turbine blades, industrial structures
Made inUSAUSA
Approvals listed by the manufacturerLloyd’s Register, DNVLloyd’s Register, DNV

Conventional polyurethane adhesives can fatigue under high impact and cyclic load, and epoxy needs careful sanding and degreasing. PLEXUS is based on MMA and adheres well to metals, thermoplastics and composites, usually without a primer, which shortens the process. MA310 is designed for a 10:1 ratio gun and is used for small and medium structural parts (car doors, bonnets, metal frames). AO420 is designed for large composite structures such as wind turbine blades, large hulls and industrial structures. After cure it resists heat and chemical attack, including hydrocarbons, acids and alkalis from pH 3 to 10, and salt solutions.

Materials it bonds

GroupMaterials
MetalsAluminium alloy, stainless steel, mild steel, magnesium alloy, zinc alloy
ThermoplasticsABS, acrylic, PVC, polyurethane (PU)
CompositesGlass-fibre GRP, polyester (including DCPD-modified), vinyl ester
Does not bondLow-surface-energy plastics such as polyethylene (PE), polypropylene (PP) and Teflon (PTFE)

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