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ZSR / ZSS feeder parts III (11 items): safety latch, springs, handle and pull wire, compatible with Yamaha YSM20 / YSM40

Safety latch: Yamaha ZSR / ZSS feeders are used on newer YSM20 / YSM40 high-speed placement machines. This page lists 11 compatible parts, mainly the safety latch, springs, handle parts and handle pull wire (steel wire rope). ZSR feeders use a cover safety latch (KMV-MC145-00) that keeps the tape cover from opening during operation. When the latch wears, the tape cover loosens, one of the common causes of unexplained pick-up failures on ZSR feeders.

Springs: ZSR springs come in two types by function: the safety latch spring (KMV-MC147-00) and the tape cover spring (KMV-MC146-00). They look similar but have different spring rates, so compare with the old part or state the function position when ordering. The two handle springs for YSM20 / YSM40, KHJ-MC16E-00 and KHJ-MC18A-00, serve different return positions in the handle mechanism; mixing them makes the handle feel wrong or lock poorly.

Pull wire and handle gear: the handle pull wire (KMV-MC186-00) transmits the unclamping force on YSM40 / ZSR feeders. It is a thin steel wire rope and breaks easily after repeated use, so keeping 2–3 spares for changeover shifts is worth considering. The handle reel wheel gear (KMV-MC169-00) is part of the ZSR 8 mm electric feeder; confirm the machine uses the electric version before installing.

Parts list

Series / brandPart numberDescriptionNotes
ZSR 8 mmKMV-MC145-00Feeder safety latch (cover safety catch)LEVER,TAPE GUIDE F
ZSR 8 mmKMV-MC181-00Feeder handleHANDLE
YS20/YSM40/ZSR 8 mmKMV-MC147-00Feeder spring (safety latch spring)SPRING
YS20/YSM40/ZSR 8 mmKMV-MC146-00Feeder spring (tape cover spring)SPRING
ZSR 8 mmKMV-MC14E-00Feeder safety latch screwScrew fastener
ZSR 8 mmKMV-MC145-00Feeder safety latch screw (same number as the latch)Variant / please confirm (same number)
YSM20/YSM40/ZS 8 mmRKHJ-MC16E-00Feeder spring (handle spring A)—
YSM20/YSM40/ZS 8 mmRKHJ-MC18A-00Feeder spring (handle spring B)—
YSM40/ZSRKMV-MC186-00Feeder handle pull wire (WIRE, UNCLAMP)Steel wire rope
YSM40/ZSR 8 mmKMV-MC144-00Feeder tape cover catchCover safety latch
ZSR 8 mm electric feederKMV-MC169-00Handle reel wheel gearFor electric feeder

Selection notes

  • KMV-MC145-00 used twice: the table lists this part number for both the safety latch and the safety latch screw; tell us the position and we will help confirm whether you need two parts.
  • Spring 146 vs 147: KMV-MC146-00 (tape cover spring) and KMV-MC147-00 (safety latch spring) look alike; state the function position.
  • Handle pull wire (KMV-MC186-00): breaks easily with frequent use; check stock before busy changeover periods.
  • Electric feeder gear (KMV-MC169-00): for the ZSR 8 mm electric version only; pneumatic feeders do not have this part.

Common questions

Why does my Yamaha ZSR feeder fail to pick up for no clear reason? A worn cover safety latch (KMV-MC145-00) lets the tape cover loosen; it is one of the common causes.

Which Yamaha ZSR spring is the tape cover spring? KMV-MC146-00. KMV-MC147-00 is the safety latch spring.

Trademarks: Yamaha and the model names on this page are trademarks or model names of their owner, used here only to identify the machines and parts. JIAHON is not the authorized distributor of Yamaha in Taiwan.

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